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HomeMy Public PortalAbout110_031_Jones Paving Exhibit - Marked test sites evaluation Summary Open Graded Interlayer 111 DEPARTMENT OF TRANSPORTATION STATE OF GEORGIA INTERDEPARTMENT CORRESPONDENCE FROM: Tony J. Felix DATE: May 26, 2011 TO: Sheila Hines, State Bituminous Construction Engineer SUBJECT: Summary of OGI Test Site Performance As you are aware, In October 2010, several test sections including various pavements were placed on US80 in Bulloch County on project #M004129 to determine the crack reflection mitigation characteristics of each. This project on US80/SR26 began at US25/SR67 and extended through the city of Portal to the Emanuel County Line. The project typical required a single layer surface treatment using#7 stone and CRS-2H placed over the existing pavement with 801bs/yd2 of leveling to be placed over it. This project was selected to evaluate these characteristics due to the original roadbed being concrete. This section of US 80 has approximately 5 inches of asphalt over the original concrete travel lane (see photo 1-2) V„... OP itipsistnitait 4.'4 . .. ;Orr`:'°‘--'. ji:.fiff--4,----r."4--..-"''',...-i'mr..... 4.1*:?;11,■.7:---..'-k-- .„....r76,' -.'"fr. '-',461, - ....640?--o-p. .T.0 'ir --i'i, • .17-;-' -.4- - '.,i,..„. ., - .., ;-:-,•'‘ - --' •.. ',0,4"i'i,i' . -- - . • r, var vir,-.., ... , • #," ^", -'-.. r, v. ,...) • . - . ,,, ., ., ,, VF.-fr. 41i1.4 '• ' .11.',4" ••, 4• 4 .II,= 401.., , • ,P .i."`‘' r '4‘ ' - ...e..- *-, ,.,... . 1., 71 - $ "•"7" *a .4 .4 yt.,1-'. ',,C.. * 41--- ' •••4 - 't , %al, - .....1, --- be rdi-., '-‘,11,' • ...,)''' .- ,.,. • 0., " 4"._,1F:4- -f' P .4411*: . 4r4? Pi'1-44,4v'*4' 4:1 - '..4gai ' ! : .7. f --.,.......ir Photo 1,US 80 Original Roadbed Showing Underlying Concrete Photo 2,US 80 Existing Pavement with Reflective Cracking/Block The following detail shows each test section and the rehabilitative strategy application used in its limits. As shown a total of 4 test sites were marked on the existing pavement and dirt shoulder prior to being overlaid. Each site contained a transverse bottom up reflective crack extending completely across the lane that originated from an underlying concrete expansion joint. These sites have been continually monitored for the return of reflective cracking. Begin Project West Bound Lane East Bound Lane Rwy Marker 0+00 I 8+65 I to cm Begin Open Graded Crack Relief I —I Interlayer/Leveling @ 100 lbs/yd2 with PG67-22 tack @ .06gall/yd2 I S Note: Approx. 90-951bs/yd2 = 1 inch I f'7 70 compacted mat Vi I N I I CD 34+44 Test Site 1 M 0000 0 I x- 64+52 I l Test Site 2 O.N O End OGI with 67 22 Tack I 87+55 W Begin OGI with CRS-2L Ln Tack @ 09 gall/yd2 I 3 3 92+82 Test Site 3 (.1 . I 3 111+15 End OGI with CRS-2L GHQ CU Begin Control Section with 80 lbs/yd2 of I n A 9.5mm type I Lev with PG67-22 Tack @ O 113+96 .04 gall/yd2 3. Test Site 4 I CIq OP r I ° End Control Section with 9.5mm ley 13 124+37 Begin SST with .35 gall/yd2 of CRS-2H I p and 801bs/yd2 9.5mm leveling n CD I - End SST with .35 gall/yd2 CRS-2H '"F 129+66 Begin SST Accor.ing to project typica — A I a) I 1 C r tY k t1 V 'kn n� ‘k'',:':..' { Y ''' °'1 f ( 6 n Photo 3, October 2010 Test Site 1 OGI adjacent SST and Leveling , 1 g x Ar ,, it i4 ° rani : " y �,. �}f 7 -.� �}r y� v t► IV. y 777 r, `" ,1 4 ilooriglidti. 1...,,t:.46.44;111* '4.404t7U.rti,:h:f_410,..170ci"dI wry, ft'" a44 I'h,S'VT1+ p7'„ '}i1 .'.'. h_•}. '.,.ir. � �i:, 41.4 ..' 4 i Jay '1 ;"I.h ,0/A. { r� '7�"ems{ . 7' '!r+ '" ` eh 410`s ikr'Or: A jib 4.`! *a1 P . v _ + .. °.ANt Y' .i -R ; .4,- ,1 r}s i ""tom �j .firm .; S�`�`t" , L .1.--•••:,...--4-,* . ♦.-. s fy ll;a,+.i!� r .i � : .'!,5 IN 66' ms P O It . ♦.,}'V, aTI.�. �I., , , Photo 4, May 2011 Cores Test Site 1 - -, r t;•` r,, .Lre °0 ` ". '�>' ,. 1 for+aY� _ `n`° R. `� )-ie.:-,-'5-.=...,. .g.4414°,..4.4--it.3 .,. �"'`mac*} _```� °� t 4 �_1 't �' w } W'4 4`^" s , 4r ti`s Photo 5, October 2010 Test Site 2 OGI adjacent to SST and Leveling • �; • s � , j • w►. AO • TTT' i M L ` '' • ' �((.�� *;,fir I. el. . at!...In.:! 1♦ ITS,P '• ■ ,,� ,s ir:P� ' t r .0 ..„. i„,,,-,,..... .., ,,,, .s. • 4...L.,..4410: .�` R i. '�� UMIIIIMPNIMilli..- Ay- Photo 6, May 2011 Cores Test Site 2 ,.,,Vt ' ::'',1' ,4,..''...,,'t, '.,', ,:''''■ '...‘;.."'.,■ ' . h"."4, l' ,,.:',i", • " '`,..$ ' ,.;, ,.., . :,. , 1 i -- , "", . ', .. ' ," • ' 4 4 ' . • . , . ' 0,* ' . , .z:. . . ' . Photo 7, October 2010 Test Site 3 OGI adjacent to SST and Leveling .. :1/.110..' elijiA-,400,-,'P;',''',:','#' -)isin' 1 r..w•. •.*:it.ilit.-.4- - . rk:, ,vrel.,...-:°:..,..-.1,-.........' ,.. 4 °of:. •Islif • ' .4.4,44.ii*,;::1,1Qi .,-,411i„Aii4,,,,,,*;:.1.14. ,. III.:•...0.1jhO,P410,'" „..41,1141 .. %.,16 4.'°,` . ... ... . ....,ori,.1.1.“4.,,,,d,' i''F'ar'.------. re'. 10.."1/4., 'ffialimit;'It'',..47,,•or"..1.11r.. i IV'd■Iiii;%''';b.. '' ","7:4V.*...."11!t',,,,,...S.: ** '.... 4,`.3100114,.. . . .,,, ..it.... ...,, .to,Wit A 100. +-.It%.1. A../......r,-1,,,-.4 .'' • .1(,,, ,, ,,, A. .1., .10.V...11/4■S -• Of i!,10. 11 111 OW .t -•.. 1,ly 440' 't tv. .. - 1 ''',41 ,4111■.4 R.fik_,.1 "'C.6 11 4. .._11'. :1..6.:_.....,,.. ..foie.At .,-.4. .jh' 41, -..? ---3,- "■4r, , -1- 1- \ - • is i- 11,44,. A 1 - --e. - ‘-- " • 11 11, ; " 06-'"--I i.7,!.". ,11, 0,4. - • 4, ,,„ ... . 1y, ; .,.,e,!..41.0„ (- 7-2-.-,4.4,16-5..-. ,..,..,..;,,.: ,.4.a 4,011., fr.-7;A... r .-------H, '--- 4,9kte -----'a•. 1.11•4 qv:,••:4110-•" -..-...•••-,-,,, - -•• -.r,r ...' -*bl''''. Z-?(- \ ---7 . i i•-' 4131":?:--104:4. -'.41'.• i - ---., •.•••!061'F ''#,:.$,:i?/Ow li-tkiiii.-Ir . v .- •'""::16.7 7 .. ... .-4/. - ' ft J/0• 0 , .16 p. , ..1. # ••r-It.,..., . ... ‘I'4..:::• 7- 4 *a, -I ' U..'lei.. "■ "••• SP!.:11111114,.. it. , .,,, 111.it.. " :41.0* '*.r- .,..* ....P•,':4 e . '•Ir..4%"ryWr A • • IV • , •rif, lb-A )'„, ... IP..~.-t, ' . d, " -. Acilib . , Photo 8, May 2011 Cores Test Site 3 f . c. 4.0,of 01 19111•1411111116., , .-.4,,t_ ' *. af Tr*1114,*- *Niolik,. -- . � , ..:? "�. t , �►' •r ` °4. a! Mt r p ','. •4 ya " �+ • i 1.v I a ■ .. ' e t ' r•*r*. J ! b,ra ;:�� 1:: �f 40 j f � * B , c„ % ►./,„f q ., a f�*Y , 4.1,•4!►'R f7 v t k 90 r '' '1".”) 141'1',01411,1Y"'4,:1111P-„,44:i IA' --•/q 7ST S,-Fe . - elk N.vii ' ''' i ' -._ WINO.' ,111 .r 7,' e '41114 ° i r ub , : '� , _ 4. A • , �4e -iii, f: *r + + yy • .. •y;11.-:-....... am. t- 7 Y7..Z' 'd�! '4:11,1'.4: +, :(! 4 H 4f �y. 11 it '.y�jyy • �y7 • r -111e.:111 f . . l . • 4«` "V - am ` � -%, x • .i I �r ♦ t• i yt, , . 1 .' 41.4.11.40#011--:::i" 4 '+� .1.41111:.‘444 ,� r 4, J. I Photo 9, May 2011 Test Site 3 SST adjacent to Leveling Control Section As seen in each of the pictures of the cores, at this time none of the pre-existing cracks have reflected through into the surface lift. The core taken at Site 1 on the SST lane showed that the crack had slightly entered the single layer surface treatment interlayer. All other cores taken at test sites including the control section where 9.5mm leveling only was used over the existing showed no signs of crack propagation into the pavements lifts above the original crack. As you know, during the months of December 2010 through February 2011, a large quantity of reflective cracks were observed and noted in the surface mix. These cracks were found in the SST sections,in the leveling control section, and throughout the City of Portal. These reflective bottom up cracks extended completely across the lanes (see photo 10— 12). s:- tr ..1, - lk Ifr INAWOOK r Photo 10, OGI Adjacent to ST, Approximately 64+00 • Photo 11, Control Section 801bs leveling only cracking Photo 12,US80 City of Portal mill and inlay,before and after three weeks As you know, at this time a large majority of the cracking observed in the SST and Control sections have slightly healed or partially closed up.Although a scar from the original crack still exists,traffic and summer heat have for the most part closed the crack up. The full lane width cracks seen in the new surface in the above photos compared to the crack scrars seen now,may be attributed to the thermal expansion and contraction characteristics of the underlying PCC. Since the original observation of the notable cracks were found in the winter months and during the hot summer months they have healed up,it can be determined that newer pavements handle these internal stesses better than aged ones. The sites where a notable crack was observed in the winter months have been marked and dated. They will be closely monitored for the return of the cracks as traffic applies compression loading to the pavement surface and tensile stresses to the lower part of the pavement structure. If any father information is needed pertaining to this on-going evaluation please let us know.