Loading...
HomeMy Public PortalAboutConstruction Inspection ListsPump Manufacturer Number of Pumps Type of Pump Wet Well Level Control Pump Design Flow Rate (GPM) Pump Design Total Dynamic Head (ft) Pump Weight Voltage (Volts) Phase Discharge Pipe Material Model Number Serial Number Discharge Pipe Size Horsepower Manufacturer Model Number Serial Number Diameter Pipe Material Pump Station Inspection Checklist EQUIPMENT INFORMATION PUMPS PUMP 1 PUMP 2 FORCEMAIN FLOW METER Equipment Information Page 1 of 2 Pump Station Inspection Checklist EQUIPMENT INFORMATION Manufacturer Model Type of Shut-Off Valve Piping Size 1 2 3 4 Manufacturer Model Serial Number Fuel Capacity (gallons) GENERATOR AIR RELIEF VALVES Serial Number GPS Location Equipment Information Page 2 of 2 Date Stage 1 Stage 2 Stage 3 Stage 4 Stage 5 Stage 6 Phone Number Shop Drawing Review Pre-Structure Inspection Final Structure Inspection/Pre-Equipment Installation Post Equipment Installation Inspection CONSTRUCTION INSPECTION INFORMATION #6 Inspector #1 #2 #3 Final Completion Inspection #5Equipment Startup Secondary Service Account Number Control Voltage Base Map Street Guide Index Number #4 Service Type Name CONTRACTOR INFORMATION Operating Voltage & Phase Primary Service Meter Number Primary Service Account Number Backup Power GENERAL PUMP STATION INFORMATION Pump Station Inspection Checklist LOCATION Station Name Station Number Street Address Entrance Engineering Plan Number Subdivision Intersection Circle: DUAL POWER OR GENERATOR Watershed Map Discharge Point Overflow Point? Retention Point? Circle: OVERHEAD OR UNDERGROUND ELECTRIC SERVICE INFORMATION Secondary Service Meter Number General Pump Station Information Page 1 of 1 YES/NO 1 2 3 1 1 2 3 4 5 6 7 8 9 Pre-cast structure - Detention chamber (if applicable) Concrete reinforcing for cast-in-place structures (if applicable) Influent sewer pipe Detention chamber pipe (if applicable) Access hatches If on-site, do the following items comply with approved shop drawings? Pre-cast structure - Influent sewer manhole Pre-cast structure - Detention chamber manhole Pre-cast structure - Wet well (if applicable) Pre-cast structure - Valve vault (if applicable) Are the following items installed per construction drawings, specifications & mfr recommendations? Pump station subgrade placement Inspector #2 Inspection Date CHECKLIST ITEMS Stage 2 Pre-Structure Inspection Is site draining properly? Pump Station Inspection Checklist Station Name Contractor Name Is all work within the approved limits of construction? Are temporary erosion control measures properly installed? Stage 2: Pre-Structure Inspection Page 1 of 2 Inspector #2 Inspection Date Stage 2 Pre-Structure Inspection Pump Station Inspection Checklist Station Name Contractor Name TAKEN 1 2 3 4 1 2 Subgrade compaction testing (if required) Geotechnical boring logs (if required) SUGGESTED CERTIFICATIONS/REPORTS RECEIVED PRIOR TO INSPECTION NOTES/COMMENTS PHOTOS Wide angle photos showing entire site from various vantage points. Bottom of excavation showing base material in place. Multiple photos of pre-cast sections stored on-site, showing overall condition, exterior waterproofing, pipe penetrations. Label or markings on precast. If cast-in-place, forms, reinforcing. Stage 2: Pre-Structure Inspection Page 2 of 2 YES/NO 1 2 3 4 1 2 3 4 5 6 7 8 9 10 Inspection Date Is all work within the approved limits of construction? Are temporary erosion control measures properly installed? Wet well structure, including grout Inspector #3 Stage 3 Station Name Contractor Name Final Structure Inspection/Pre-Equipment Installation Chamber joining tie bolts and backing plates Detention chamber, including influent manhole CHECKLIST ITEMS Influent sewer and manholes, including connection at wet well Valve vault structure, including grout Pump Station Inspection Checklist Are the following items installed per construction drawings, specs & mfr recommendations? Access hatches Access openings between wet well and valve vault Wet well and valve vault entrance steps/access ladder, including safety posts and SS hardware Control structure pad Is rubber mastic sealant installed between pre-cast joints and wet well and valve chamber? Are lifting rings (or anything else protruding from the structure) cut off? Forcemain (check location) Stage 3: Final Structure Inspection Page 1 of 3 Inspection Date Inspector #3 Stage 3 Station Name Contractor Name Final Structure Inspection/Pre-Equipment Installation Pump Station Inspection Checklist 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 Pump discharge pipe CHECKLIST ITEMS (CONT.) Generator (if applicable) Pipe supports Floats/Level sensor Flow meter Pressure sensors Plug valves Air relief valves (if applicable) Submersible pumps Check valves Control panel Conduit and wire Service disconnect Transfer switch Generator tap box Detention chamber hydrostatic test (if required) Concrete testing reports (if required) Junction boxes Electrical supports Forcemain pipe If on-site, do the following items comply with approved shop drawings? SUGGESTED CERTIFICATIONS/REPORTS RECEIVED PRIOR TO INSPECTION Wet well hydrostatic test (if required) Influent sewer pressure test (if required) Stage 3: Final Structure Inspection Page 2 of 3 Inspection Date Inspector #3 Stage 3 Station Name Contractor Name Final Structure Inspection/Pre-Equipment Installation Pump Station Inspection Checklist TAKEN 1 2 3 NOTES/COMMENTS PHOTOS Wide angle photos showing entire sire from various vantage points Close-up shots showing structures installed Photos of any materials or equipment that have been delivered to the jobsite Stage 3: Final Structure Inspection Page 3 of 3 YES/NO 1 2 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Pump Station Inspection Checklist Station Name Contractor Name Stage 4 Post Equipment Installation Inspection Inspector #4 Inspection Date CHECKLIST ITEMS Plug valves and operator Is all work within the approved limits of construction? Are temporary erosion control measures properly installed? Submersible pump accessories (discharge elbow, guiderails and supports, brackets, lifting chain, etc.) Are the following items installed per construction drawings, specs & mfr recommendations? Pump discharge riser pipe supports (if applicable) Pump discharge pipe Forcemain piping through valve vault wall Flow meter Check valves and operator Pipe supports (no interference with removal of any flange bolts) Valve vault drain valve Pressure sensors Floats Connection of forcemain to existing gravity sewer Forcemain air relief valves (if applicable) Gravity manhole rehabilitation (if applicable) Forcemain cleanouts (if applicable) Forcemain locator rope/balls Control panel Conduit and wire Service disconnect Transfer switch Generator tap box Junction boxes Electrical supports Stage 4: Post Equipment Installation Inspection Page 1 of 2 Pump Station Inspection Checklist Station Name Contractor Name Stage 4 Post Equipment Installation Inspection Inspector #4 Inspection Date 23 24 25 TAKEN 1 2 3 4 5 6 7 Radio equipment CHECKLIST ITEMS (CONT.) Are the following items installed per construction drawings, specs & mfr recommendations? PHOTOS Wide angle photos showing entire site from various vantage points Influent sewer in trench from multiple vantage points Generator (if applicable) Grounding electrode system at service disconnect Electric conduit in trench from multiple vantage points Pumps, piping and ancillary items in wet well - multiple vantage points Piping, valves and ancillary items in valve vault - multiple vantage points Pipe penetrations through structures - interior and exterior views Effluent forcemain in trench from multiple vantage points NOTES/COMMENTS Stage 4: Post Equipment Installation Inspection Page 2 of 2 YES/NO 1 1 2 3 4 1 1 2 1 2 3 1 2 Pump Station Inspection Checklist Station Name Contractor Name Stage 5 Equipment Startup Inspector #5 Inspection Date CHECKLIST ITEMS Are pumps easily removed and installed with no obstructions? Pump Startup Requirements Wet well drawdown test. Confirm pumping rate Check for leaks in pump mating surface and discharge piping Test alarms OTHER TESTS/CERTIFICATIONS Load Test Test automatic switchover cycle Validate manual transfer switch (if applicable) Check pump guiderails Verify flowmeter was installed correctly and check accuracy PLC Program Test Communication Test Field Verification (by Manufacturer) Performance Acceptance Test (by Contractor in the presence of District Personnel) Flow Meter Startup Requirements Instrumentation/Control Startup Requirements Generator Startup Requirements Stage 5: Equipment Startup Page 1 of 2 Pump Station Inspection Checklist Station Name Contractor Name Stage 5 Equipment Startup Inspector #5 Inspection Date NOTES/COMMENTS Stage 5: Equipment Startup Page 2 of 2 YES/NO 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 1 2 3 4 Pump Station Inspection Checklist Station Name Contractor Name Stage 6 Final Completion Inspection Inspector #6 Inspection Date CHECKLIST ITEMS Is all work within the approved limits of construction? Have temporary erosion control measures been removed? Entrance gate Service disconnect Entrace road (if applicable) Entrance road barriers (if applicable) Fencing Entrance gate Restoration Conduit seals Equipment enclosures Access hatches Is laminated electrical diagram provided in control cabinet? Is extra set of nameplate pump tags provided in control cabinet? Is forcemain locator system properly functioning? Have as-built drawings been received? Have the following items been provided with locks? Station access road Are the following items installed per construction drawings, specs & mfr recommendations? Grading Paved apron around pump station Stage 6: Final Completion Inspection Page 1 of 2 Pump Station Inspection Checklist Station Name Contractor Name Stage 6 Final Completion Inspection Inspector #6 Inspection Date 1 2 3 4 5 6 7 8 9 10 11 TAKEN 1 2 CHECKLIST ITEMS (CONT.) Submersible pumps Check valves Plug valves Air relief valves (if applicable) Flow meter Pressure sensors Control panel Generator Transfer switch Floats Have the following Operations and Maintenance Manuals been received and approved? Fencing and entrance gate NOTES/COMMENTS PHOTOS Wide angle photos showing entire site from various vantage points Any items that require corrective action and noted on the punch list Stage 6: Final Completion Inspection Page 2 of 2